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Full steel drum production line
I. Uncooked resources usage/manufacturing capacity
| Plate thickness (mm) | Finihed drums (pcs/T) | Creation capacity (kg/laptop) | |
| 1.2 | 41 | 21.5 | |
| 1.0B | Up and bottom addresses 1.2 | 47 | 19 |
| Drum physique 1. | |||
| 1. | 50 | eighteen | |
| 0.9B | Up and base handles 1. | 54 | 16.8 |
| Drum physique .9 | |||
| 0.9 | fifty six | sixteen.2 | |
| .eight | 97 | ten.28 | |
II. Complete metal drum manufacturing services
A. Front part tools
one. Decolier
2. Hydraulic Up-coiling gadget
3. Hydraulic supporter
4. Aspect deviation rectifying unit
5. Sizing & flattening equipment
6. Chopping equipment – for drum physique
seven. Slicing device – for squander sheet
eight. Arch shape guiding gadget
nine. Stac ept automobile
10. Hydraulic program
11. Electric powered manage program
12. Prime & Bottom protect conveyor gadget
one.Hydraulic Up-Coiling Device
a) Up-Coiling Help Platform is for storing metal coil and facillitate Content Feed Trolley for offering material.
b) Material Feed Trolley is utilised for have steel coil.. It is operated with hydraulic program to thrust cylinder for
reciprocating linear movement and gear box to supply metal coil in parallel to the centre of uncoiling unit so as to
assure the fixing.
2.Decoiler & Hydraulic Supporter
a)Uncoiling width: 916-1320mm
b)Plate thickness: .6-1.2mm
c)Motor energy: 5.0KW
d)Uncoiler ability: 10t
e)Within diameter: ¢470-520mm, Exterior diameter: ≤¢1200
f)Device size: 3900x1500x1940(mm), Whole bodyweight: 5T
three.Sizing &Flattening Machine
Brief introduction:7 rollers working,servo computerized sizing,worm and gear adjust the leveled plate thickness.
Operate:The clearances of up and down rollers can be adjusted by the upper hand-wheel even though figure can be proven by dial indicator. The operation linear speed is adjusted step-less. It can be controlled by the signal of mid-bridge for high and low speed change.
Main technics:
a)Plate width: 916-1320(mm)
b)Plate thickness:.6-1.2(mm)
four. Reducing Device
Purpose: Minimize the leveled steel plate into drum physique.
Main technics:
a)Plate width:≤1500mm
b)Plate thickness:≤3mm
c)Motor energy: 3.0KW
d)Reducing ability:≤20 instances/min
e)Equipment dimension:1800x950x1500(mm),Whole bodyweight: 3T
5.Hydraulic Station
Function:Give oil for the oil cylinder of decoiler, lifting gadget,uncoiling supporter,and overturn equipment to make positive stably functioning.
Major technics:
a)Motor electricity:7.5KW
b)Device measurement:800x800x1500(mm),Total weight: .5T
6.Electrical Management System
Function: Management the decoiler,flattening machine and other entrance section equipments doing work.
B. Cover products
one. Prime & Bottom include mould
two. Double loc ept mould
three. 63T pressing equipment
four. 160T pressing device
5. Pre-coiling & Gluing machine
1. Best & Base protect mould
Quick introduction:Outfitted with two sets of 160T pressing devices
Purpose: Punching the bottom go over
Primary technics:
a)Motor electricity:18.5KW
b)Wor ept ability:5-26 pcs/min
c)Equipment dimensions:2185x1420x3070(mm),Complete bodyweight: fourteen.5T
2.Drum Injection Mould
Brief introduction: Geared up with a single established of 63T urgent device
Double punching mould: punch oil filler and breathable mouth of the base cover.
Equipment size: 710x480x300(mm)
Whole bodyweight: .5T
Double loc ept mould: lock oil filler and breathable mouth of the base protect.
Equipment dimensions: 710x480x300(mm)
Whole bodyweight: .5T
Primary technics:
a)Motor electrical power: 11KW
b)Device dimensions :1800x1232x2550(mm)
c)Complete fat: 5.5T
3.Pre-Coiling & Gluing Equipment
Short introduction: Pre-coiling equipment for the bottom go over, cylinder push the cam to function, automatic glue- spaying system.It has positive aspects of protection,stablity, clean edging.
Main technics:
a)Machine dimensions:1600x1400x1350(mm)
b)Total fat: 4.5T
C. Middle segment equipment
1. Stac ept table
2. Circle-rolling device
3. Seam welding device
4. Edging & Beading machine
5. Corrugation (W Rib) device
6. Edge-curling equipment
seven. Express gadget
8. Electrical management method
nine. Leakage chec ept equipment
one.Circle-rolling Machine
Short introduction:3 rollers operating.
Primary technics:
a)Rolled plated width:≤1100mm
b)Plate thickness:.6-1.2(mm)
c)Circle diameter:≤570mm
d)Motor power:1.5KW
e)Device dimension:2200x750x1300(mm),Complete excess weight: 1.5T
two.Seaming Device(BH-one hundred fifty-5Z)
Short instruction:This automated seaming equipment dismisses the place welding procedure,it is our freshly developed drum seaming equipment.All of elements adopts domestic excellent uncooked material,cupreous welding rollers.
Primary technics:
a)Welding Equipment capacity:150KVA
b)Driving variety: pneumatic
c)Recent: alternating present
d)Frequency range: higher frequency
e)Wor ept theory : contravariant
3.Edging&Beading Device
Brief introduction:controlled by PLC,hydraulic drive
Primary technics:
a)Beading top:≤14mm
b)Drum top:894-905(mm)
c)Hydraulic system stress:8Mpa
d)Air pressure:.1Mpa
e)Device size:3700x700x1600(mm),Whole weight: 5T
Hydraulic Station:
Primary technics:
a) Device measurement: 1800x860x1700 (mm)
b) Total fat: 1T
c) Motor electricity: 22KW
4.Corrugation (W rib) Device
Brief introduction:managed by PLC,hydraulic push
Primary technics:
a)Corrugating top:≤3mm
b)W rib top:≤9mm
c)Drum top:884-895(mm)
d)W rib area:280mm
e)Motor electricity:11KW
f)Device measurement:4500x650x2100(mm),Total fat: 7T
Hydraulic station:
a)Device size:1800x860x1700(mm)
b)Total fat: 1T
c)Motor energy: 7.5KW
5.Edge-Curling Machine
Short introduction:controlled by PLC,hydraulic drive,7 layers edge curling.
Main technics:
a)Drum height:886-897(mm)
b)Motor electricity:45KW
c)Equipment dimensions:4800x1300x2200(mm),Overall excess weight: 13T
Hydraulic station:
a)Machine dimensions:1800x860x1700(mm)
b)Complete bodyweight: 1T
c)Motor electricity: 7.5KW
six. Leakage Chec ept Machine
Limited introduction:Guide/automatic control,pneuma lock.
Main technics:
a)Chec ept drum diameter:560-570(mm)
b)Drum peak:886-897(mm)
c)Stress:.03Mpa
d) Device size:2530x700x1100(mm),Overall bodyweight: 2T
7.Multi-segment Express System
Quick introduction:Express the drum human body to be edged,beaded,Corrugated W rib reinforced and sealed base go over with PLC managing.
Main technics:
a) Motor energy:4.0KW
b) Equipment measurement:11000x2100x1000(mm)
c) Total weight: 3T
D. Rear section products
1. Front segment trans-line
two. Degreasing & Phosphorization space
3. Washing & Drying room
4. Overturn gear
five. Portray area
6. Entrance drum-separation device
seven. Drying room soon after painting
eight. Bck drum separation equipment
9. Air cooling technique
10. Rear part trans-line
eleven. Electric powered control method
one. Degreasing & Phosphorization Space
Limited introduction: This part is used to transport the drums,managed by PLC, adopts spraying unit to computerized clean the coil, phosphorize and washing the grease on the drums. The conveyor unit adopts excellent steel, inwalls are manufactured of 1mm metal plate.
Main technics:
a)Device measurement:36000x2110x2060(mm)
b)Total excess weight: 30T
2. Washing & Drying Place
Quick introduction:Drying the water on the area of the drum, managed by PLC.The whole device adopts fuel heating products.Admirer is mounted on the best of the space, so that sizzling and cycling wind can be produced to speed up the drying.
Major technics:
a) Motor power:25KW
b) Device dimension:20000x1920x3600(mm)
c) Complete excess weight: 25T
3.Portray Area(double colors)
Function: The conveyor unit is managed by PLC, rotating table make the drums closely, portray technique paint the drums in & outside with the spray gun. 1 color or different can be option. Manner of water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Brand name, Painting tools is produced of Chang Jiang.
Major technics:
a) Motor electricity: 55KW
b) Machine measurement: 7400x4990x3600(mm)
c) Total bodyweight: 15T
four.Entrance Drum Distributor
Operate: Transport the drums to the conveyor line of outside portray&stiffening place, the cylinder is controlled by PLC.
Principal technics:
a) Motor electricity: 2.0KW
b) Device dimensions: 1500x1050x800(mm)
c) Total excess weight: 1T
five.Drying Line after Painting
Function: The conveyor unit is controlled by PLC, adopts fuel heating inwall of the space is equipped with heating tubes. Admirer is installed on the best of the space, so that dry the paint.
Major technics:
a) Motor energy: 35KW
b) Machine dimensions: 36000x2100x4300(mm)
c) Total bodyweight: 30T
six.Down-drum Roller Trans-line
Purpose: The unit transports the dried drums to the ground.
Major technics:
a) Motor electricity: 1.5KW
b) Equipment size:2000x900x800(mm)
c) Complete excess weight: .3T
7.Overturn Tools
Operate: Alter the point out of drums from horizontal to vertical, so that it will be much easier to paint, controlled by Cylinder.
Principal technics:
a) Device dimensions: 1400x690x850(mm)
b) Whole fat: .5T
/ The use of unique products manufacturer’s (OEM) element numbers or emblems , e.g. CASE® and John Deere® are for reference needs only and for indicating solution use and compatibility. Our firm and the shown substitute components contained herein are not sponsored, accepted, or manufactured by the OEM. /
